Robotic 3D Sorter Mini-Putwall System With Under One Year ROI

ISD announced the Robotic 3D Sorter Mini-Putwall System, an advanced sortation solution that transforms warehouse operations through its innovation.

WIXOM, MI, UNITED STATES, August 27, 2025 /EINPresswire.com/ -- ISD – Integrated Systems Design announced the Robotic 3D Sorter Mini-Putwall System, an advanced sortation solution that transforms warehouse operations through its innovative, three-dimensional design. The system delivers impressive metrics, including 70% labor savings and a return on investment in under a year.

3D Sorter Mini-Putwall Provides Rapid ROI
The 3D Sorter Mini-Putwall utilizes both vertical and horizontal space to minimize footprint while maximizing sortation capabilities. With a throughput of up to 1,500 pieces per hour and 3 to 5 times greater sorting efficiency compared to manual methods, the system addresses critical challenges facing modern warehouses.

“What makes the Robotic 3D Sorter Mini-Putwall truly exceptional is its ability to deliver enterprise-level sortation performance in a compact footprint,” said Ed Romaine, VP of Marketing and Business Development at ISD. “We’re seeing clients achieve dramatic improvements in efficiency while significantly reducing labor costs. This system represents a fundamental shift in how warehouses approach the entire sortation process.”

The system’s intelligent design accommodates up to 100 customizable sort positions and integrates seamlessly with existing warehouse technologies, including Autonomous Mobile Robots (AMRs), Automated Storage and Retrieval Systems (ASRS), conveyor systems, and shelving solutions.

By automating the sortation process, operations can significantly reduce reliance on manual labor while processing items at previously unattainable rates in comparable spaces. The combination of labor savings, improved throughput, and reduced error rates contributes to the system’s notably fast return on investment.

Rapid Deployment
In today’s competitive real estate market, the 3D Sorter Mini-Putwall addresses space constraints through vertical design, requiring significantly less floor area than traditional sorting systems. Its modular, customizable configuration makes it ideal for operations experiencing seasonal fluctuations in demand.

The system features advanced intelligence with seamless integration capabilities for major Warehouse Management Systems, Warehouse Execution Systems, and Enterprise Resource Planning platforms. Despite its sophisticated technology, the 3D Sorter Mini-Putwall is designed for rapid deployment with minimal training requirements.

Its versatility makes it suitable for diverse applications across numerous sectors, including e-commerce, apparel and footwear, third-party logistics, healthcare, and manufacturing. The underlying technology includes high-speed sorting robots operating at 1.0 m/s with vertical lifting ranges from 500mm to 2100mm, intelligent routing, and gentle handling through high-friction conveyor belts.

As warehouses face increasing pressure to process more orders faster while controlling costs, solutions like the Robotic 3D Sorter Mini-Putwall System represent essential technology for competitive operations. The system’s combination of space efficiency, labor savings, and cross-industry adaptability positions it as a key advancement in warehouse automation.

About – ISD – Integrated Systems Design

Integrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution centers, retail, assembly, and wholesale applications, improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value by designing systems to our clients’ specific requirements.

ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include automatic storage and retrieval (ASRS), conveyors, AMRs, 3D Sorter Mini-Putwall, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), sortation systems, truck loading/unloading systems, controls, and software (including inventory management, WCS, WMS, MES, and ERP).

For more information about this release, please contact:
Ed Romaine, VP Marketing & Bus. Dev., 215-512-2613, eromaine@isddd.com

Ed Romaine
Integrated Systems Design - Wixom, MI
+1 215-512-2613
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